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LED ceramic support depth analysis
Release time:2021-09-10 13:52:41  Author:富力天晟  Reading volume:290

 

In the LED lighting market, due to the high brightness, high light efficiency, and low cost lamps are the main products of future market demand, indirectly prompting packaging companies to choose more and more thermoelectric separation, ultra-thin, and large luminous Angle packaging brackets. In the backlight market, benefiting from the rapid growth of the LED LCD TV market, the sales of small-size backlight brackets are growing rapidly; In the LED display market, more and more high-definition display is the future market development trend, LED bracket size shows miniaturization characteristics, making small-size brackets more and more favored by packaging and application enterprises.

LED packaging bracket market competition pattern

China's existing LED market demand is about 200 billion, and it is still growing every year. From the perspective of the overall industry, 70% of China's current production capacity is concentrated in the downstream application link, the lack of core technology and patents. Surface mount type LED precision bracket industry for the LED packaging industry supporting, belongs to the middle of the industrial chain, with a high technical content, currently mainly by Japan and South Korean enterprises monopolized, domestic LED packaging companies need a large number of imports from overseas, can not form a localized support and reflect the cost advantage, the formation of constraints on China's LED industry.

High-power LED demand hot ceramic LED bracket "boom"

With the maturity of LED lighting applications, high-power LED demand hot, LED packaging factory in recent years actively introduced for high-power COB bracket, but there are also operators pointed out that the COB bracket process and the past PPA bracket difference is large, from the point of view of equipment construction, the industry toward EMC bracket will be higher, it is reported that, Leds with EMC holders are currently over-drive to 3W and are heading towards 5W.

Ceramic bracket is undoubtedly a major focus of the packaging industry in 2017, ceramic bracket from the past for 2-3WLED rapid development to 5-8WLED, coupled with the accelerating price decline, synchronous threat used in the past for low-power EMC bracket. However, the support industry believes that the ceramic support process is similar to semiconductor, which is more favorable for semiconductor based manufacturers, compared to the past specialized in the LED market support factories and packaging factories need to increase the purchase of equipment and process changes, facing greater capital expenditure pressure.

From the first generation of PPA to the second generation of EMC, until now the third generation of ceramic materials. LED packaging has undergone many technology upgrades and product upgrades.

Innovative technology application tree industry milestone

In 2016, the financial data released by a number of domestic LED packaging listed companies show that the industry began to enter the era of low gross profit, and the incremental profit has become a common problem facing the packaging industry. The annual average price of white packaged devices has fallen by more than 30%, which has prompted packaging companies to think about whether packaging has reached a new stage of urgent change? As we all know, the development and introduction of new materials and new processes is the key to prompting packaging companies to make changes.

In this context, a new form of packaging began to enter people's vision - that is, ceramic brackets. Ceramic bracket is a highly integrated form of frame under the packaging of Molding equipment using new ceramic materials and etching technology.

In this rapidly developing and changing industry, enterprises are being pulled by a strong horizontal and vertical force all the time. Silitong chose to follow the trend and resolutely introduced ceramic brackets with high heat resistance, UV resistance, high integration, high current, small size and other characteristics. Under the premise of LED requiring a high degree of integration, reducing the cost of light, and high reliability, it has the advantages that EMC and PPA cannot match.

The use of ceramic materials packaging, not only can achieve large-scale production, reduce production costs, flexible design, size can be designed, smaller, easy to cut. It can also drive very high wattage in a small volume, increasing the performance of the original product by more than five times, thereby reducing costs.

In addition, due to the excellent thermal conductivity, mechanics, bonding and corrosion resistance of the ceramic bracket, the curing shrinkage rate and thermal expansion coefficient are small, and the dimensional stability is good. The characteristics of good technology and good comprehensive performance are doomed to shine in the field of LED packaging.

Ceramic bracket triggered a boom in the industry

Since 2012, the size of the domestic packaging market has steadily increased. Among them, from 2014 to 2016, the output value of China's LED packaging link increased from 51.7 billion to 74.8 billion yuan, with an annual compound growth rate of 20%.

2009-2016 China's LED industry packaging link output value (unit: 100 million yuan)


  

Ceramic support products led by the supply of Silitong ushered in the sales season, but also let it stand in a higher position, in the packaging market with SAN An, Kerui, Edison, Ruifeng, billion light and other strength enterprises docking, into a broken situation.

At present, the mainland lighting manufacturers actively into LED lighting, in order to reduce the use of single LED, in order to reduce the maintenance cost after shipment, and turn to the use of high-power LED, high-brightness LED. However, the use of more than 1 watt of good heat dissipation LED is almost the world of the United States LED factory Cree, its price is still too high for the mainland lighting factory.

Therefore, in the process of looking for alternative materials, the concept technology of ceramic as a packaging support has become a cost-effective choice, which will effectively reduce the cost of a single lighting product by 2-5 percent, and drive this wave of ceramic support is expected to become the mainstream technology of Siletong next year.

The development of new materials has been deeply concerned by packaging companies, and the development trend of high-brightness leds benefits from the changes of each generation of packaging materials. The relevant person in charge of Slitong said that today's industrial technology upgrading and has become the main line of the development of China's LED lighting industry, Slitong in enhancing product innovation and upgrading, but also accelerate the pace of assisting China's lighting brand to the world.

LED packaging bracket market prospect and thinking

 

For the growth of demand in the LED application market, the corresponding growth rate of the LED packaging market has also accelerated, especially the growth of high-power LED packaging is more rapid, and has gradually become the mainstream trend of the LED packaging market.

But from the overall point of view, although China's LED industry development enterprises, but the industry large enterprises are not many, small businesses and uneven technical strength phenomenon, from the enterprise share point of view, the top five local enterprises only accounted for about 10% of the total output value, enterprise strength dispersion, industrial concentration is not high is an important portrayal of China's LED packaging industry competition pattern. Although there are some advantages in the production of LED packaging support enterprises in China, the semiconductor lighting energy-saving industry is a strategic growth industry supported by the state, and the state needs to support its localization.



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